The box & network · Happened

SMART said PASSED with 3,504 reallocated sectors

A failed 8 TB drive from my RAID enclosure passed its SMART self-assessment. So did a drive with 75,975 power-on hours. Read the raw attributes, not the verdict.

Still true Accurate as of
Table of three drives from a USB RAID enclosure with the SMART verdict PASSED for all three. The failed 8 TB drive shows 3,504 reallocated sectors, 28,617 power-on hours and 7 CRC errors. Its 8 TB sibling shows 0 reallocated sectors, 31,209 hours and 20 CRC errors. The 4 TB drive in bay 2 shows 16 reallocated sectors, 75,975 hours and 107 CRC errors. Large text: 3,504 reallocated sectors on a drive whose verdict line said PASSED.

The short version: On August 31 I pulled the SMART data from the drives in my USB RAID enclosure. The 8 TB drive that had just failed out of the array reported “SMART overall-health self-assessment test result: PASSED”. It had 3,504 reallocated sectors. Its sibling had 0. A 4 TB drive in bay 2 with 75,975 power-on hours and 107 CRC errors also said PASSED.

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What went wrong

I had been reading the verdict line. The verdict is the drive’s own opinion, and the thresholds behind it are set so a drive stays “healthy” until it’s nearly dead. Reallocated sectors are the drive quietly retiring parts of itself. A count in the thousands means the spare pool is going. On this drive the normalized value for that attribute still read 100 against a failure threshold of 10, so the verdict stayed PASSED.

DriveVerdictReallocated (5)Power-on hours (9)CRC errors (199)
8 TB, failed out of the arrayPASSED3,50428,6177
8 TB, its siblingPASSED031,20920
4 TB, bay 2PASSED1675,975107

What we learned

  • PASSED answers a different question. It means no attribute has crossed its failure threshold. It does not mean the drive is fine.
  • Read the raw values of attributes 5 (reallocated sectors), 197 (current pending) and 198 (offline uncorrectable). Anything above zero on 5 or 197 is a drive to watch. Thousands is a drive to replace.
  • Attribute 199 is usually the cable or the bridge, not the platters. 107 CRC errors on the bay-2 drive points at the enclosure, which is its own story.
  • Hours matter. 75,975 power-on hours is about eight and a half years. That drive is a retirement candidate whatever SMART says.

What went right

The data took a minute to get: smartctl -a on each drive, saved to text files with the serial numbers stripped. Comparing the three side by side is what made the failed drive obvious. The sibling with 0 reallocated sectors and 31,209 hours is fine, and now I know that for the right reasons.

How to do it (as of October 2026)

  1. Run sudo smartctl -a /dev/sdX on every drive. Behind a USB bridge you may need -d sat for the drive to answer.
  2. Look at the RAW_VALUE column for attributes 5, 197 and 198. Zero is the only comfortable number.
  3. Check 199. If it climbs, reseat or replace the cable, or suspect the enclosure’s bridge, before blaming the drive.
  4. Convert attribute 9 to years. Above five, plan the replacement.
  5. Save each reading to a file with the date and the bay number, so the next reading has something to compare against. Strip serial numbers if the files leave the box.

Status

Still true. The verdict line hasn’t gotten any smarter.

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